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ASTRO America to open $20m solid state manufacturing center for AFSD in Illinois

Published 1 sourceSummary written with AIDeutsche Version

ASTRO America plans to open a 25,000 square foot Center for Solid State Manufacturing in Milan, Illinois, in February 2027, backed by a $20 million investment. The site is meant to bring additive friction stir deposition closer to use in US military sustainment, near the Rock Island Arsenal. The announcement came during a visit by Senator Dick Durbin and Representative Eric Sorensen.

Key facts
  • New 25,000 square foot center in Milan, Illinois, opens February next year
  • Funded with $20 million investment
  • ASTRO manages a $95 million OTA agreement at Rock Island Arsenal
  • ASTRO operates in Midwest, Southeast, Mid-Atlantic and Guam

Context Additive friction stir deposition (AFSD) is a solid state metal process: material is deposited by friction and plastic deformation without melting it.

What is ASTRO America building in Illinois?

The Center for Solid State Manufacturing will occupy 25,000 square feet in Milan, Illinois, and is due to open in February next year. It is funded with $20 million. ASTRO currently works from a much smaller site in the Moline area, where it has been building up AFSD adoption since January 2023.

The announcement was made at an event in Moline attended by retiring US Senator Dick Durbin and Representative Eric Sorensen, whose district includes the city.

Why is the location near Rock Island Arsenal?

Milan lies close to the US Army's Rock Island Arsenal. There ASTRO manages a $95 million Other Transaction Authority agreement awarded in 2022, centred on the Jointless Hull Large Format Tool. The machine was developed by a partner team that includes Ingersoll Machine Tool and has been called the world's largest 3D printer.

The next phase aims to use the lessons so far to make AFSD a direct contributor to military sustainment. The Army needs more domestic capacity for ground vehicle systems, and AFSD is seen as a way to supplement forging and casting supply chains.

How does ASTRO work across regions?

ASTRO operates in four regions: the Midwest, Southeast, Mid-Atlantic and Guam. In the Southeast it has helped spread metal 3D printing to support solid rocket motor production, and Florida work targets hypersonic applications. In Guam it set up a facility for local production for US Navy submarines. It has also launched a small business fund linking the Pentagon, other government bodies and private capital.

The author argues that this cluster-based model, combining public and private input, could serve as a template for other sectors and countries, and names Mobility goes Additive as a comparable European effort.

What it means

For European manufacturers, AFSD remains an early stage process, and the source gives no part cost, qualification route or build rate. What it shows is how a technology with low maturity is being pushed forward: public customers, test machines and a regional hub funding the gap before commercial suppliers exist. Small and mid sized companies should expect AFSD to reach service offers only after such programmes produce qualified parts. Planning should assume years, not quarters, and treat it as a possible alternative to forging and casting supply, not a near term replacement.

Frequently asked questions

When will ASTRO's Center for Solid State Manufacturing open?

It is scheduled to open in February next year in Milan, Illinois, with a $20 million investment and 25,000 square feet of space.

What is the Jointless Hull Large Format Tool?

It is an AFSD machine developed by a partner team including Ingersoll Machine Tool, and has been called the world's largest 3D printer. ASTRO manages a $95 million agreement around it at the Rock Island Arsenal.

Why is AFSD of interest to the US Army?

It is seen as a way to supplement forging and casting supply chains and to add domestic capacity for ground vehicle systems.

Read the original reports
  1. 3DPrint.com, 3 Nov 2026