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Align starts US pilot of directly 3D printed sports mouthguards as Q3 revenue passes $1B

Align Technology has begun a US pilot of the Invisalign Sports Guard, a custom mouthguard that is 3D printed directly from an iTero scan instead of over a printed model. The company reported third-quarter 2026 revenue of $1.015 billion, up 1.9%, and named Jennifer L. Davis as CEO from 31 December, succeeding Joe Hogan. The move extends direct printing beyond orthodontic treatment.

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